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Course Catalog > Composites Manufacturing

ADVANCED COMPOSITES - DESIGN, MANUFACTURE, AND ENGINEERING  

Leading-Edge Composite Design, Manufacturing and Repair

* The course name was recently changed *
Due to the major increase in content, we felt it was best to change the name to something more fitting. This course still includes the same Edmonds Community College Composites Technician Certificate course that Damian has taught for many years but now with a much broader and current scope.


A few bullet points to help potential students:

- This is an entry level class but continues well past the basics

- Our students are typically Boeing technicians and engineers but individuals from all fields are welcome.

- This course was primarily developed for people looking for career in aerospace composites or to further their existing career.

- This is not an online or "hybrid" class where you work at home. Classes are in person and very hands-on.

- Damian has been teaching composites and manufacturing technology for many years; always closely involved with those in aerospace.





Damian Cianci instructs this robust training course to educate students in the advanced principles used throughout the composite industry. Located in the heart of Northwest aerospace, Damian has been proud to work with all the local technicians and engineers for many years.

The Composite Technician Certificate was developed many years ago and we use this as our starting point to provide a great introduction into the field. The certificate covers all the important basics regarding composites manufacturing and repair. We quickly move beyond this into advanced materials and methods used throughout much of the industry. For training material we closely follow the FAA guidelines but have many other valuable sources as well. The majority of our students in the various Applied Science and Manufacturing courses are aerospace employed technicians and engineers they bring to us current and specific knowledge of processes and materials used throughout the area. Beyond that, we continually look into other fields besides aerospace to see what their challenges are. Marine and automotive are big players but with the continued technology expansion and new companies in the game, knowledge and creative uses of composite materials are spreading fast.



Damian continually develops this course as new technology emerges. He's has been teaching technology and manufacturing courses with the college for over fourteen years and his delivery of this program has received many accolades from the aerospace community and has helped many students find employment in the aerospace composite field.

For several years this course has met all the prerequisites (Green lights) for the Boeing composite repair job and is listed as acceptable training for the Boeing composite apprenticeship program.

Important points for those looking to enroll:

Entry level course - No prerequisites
Several Labs - Almost daily - Lecture and labs integrated
Class meets twice a week - 3 hour sessions - day and night classes



Objectives:

COMPOSITES TECHNICIAN CERTIFICATE
(The basic college certificate program)

Introduction to Composites Materials

      Fibers
      Resins
      Core Materials
      Surface Preparation

FRC:Manufacturing

      Wet Hand Lay-up, Vacuum Bagging, Ply Cutting, Autoclaves and Ovens
      Liquid Composite or Infusion Molding
      Filament Winding and Automated Tape Lay-Up
      Compression Molding and Pultrusion
      Safety

FRC:Repair

      Classification of Damage
      Inspection and Documentation of Damage
      Repair Techniques




ADVANCED COMPOSITE FABRICATION AND REPAIR

Continuing beyond the skills and methods learned in the introductory certification section, students learn about integrating technologies, cutting edge materials, new processes, advanced skills and principles.


Objectives and Labs:


Product Lifecycle Management
    How this pervades all levels of manufacturing

Basic math skills
         Math applied to real shop needs (Simple algebra, trigonometry, fractions, ratios)

Further mold making techniques
     Fiberglass
           With and without vacuum bag
     Molding plaster
     Polyurethane (foam and solid)
     Aluminum (CNC milled)

Introduction to CATIA and 3D Modeling
     Used to design tooling for composite mold making

CNC tooling (mold making)
     Aluminum
     Millable wax
     MDF

Mold post preparation (primarily for use with cheaper tooling)
     MDF – sanding and epoxy finish
     Foam – fiberglass coating and polishing

Laminate Labs
     Comparison of various laminate structures
         Core vs no core
     Material comparison – carbon, aramid, glass
     Ply orientation comparison
     Stress analysis of all these structures
         Longitudinal deflection, compression, torsion, shear, peal, and tension

Infusion labs
     Vacuum infuse a 3 ply carbon fiber panel

Filament winding / roll wrapping lab
     Use a small 3D printed tool to make a filament wound part

Honeycomb with carbon fiber prepreg lab
     Manufacture a small floor panel
     Hot bonder programming and operation

Repair labs
     Laminate ply sanding practice
     Damage repair
     Honeycomb floor panel repair
         More use of hot bonders




Prerequisites:

No prior experience in composites is needed in order to enroll in this course. Since some of the reference material is online, students should have a computer with Internet access.


To Register: Make payment online and complete a credit registration form. E-mail form to btc@edcc.edu or fax 425-267-5749. (form found left side of page)

 

ADVANCED COMPOSITES - DESIGN, MANUFACTURE, AND ENGINEERING  -- CLASS IS IN SESSION --
Item: M185 DAMIAN CIANCI
PHIL RAPOZA
11:00 AM - 2:00 PM Location: Washington Aerospace Training & Research Center  0110
Sessions: 20 Tu Th 3008 100th ST SW Everett, WA 98204
5/20/2014 - 7/31/2014  
No Class on 7/15, 7/17
 

ADVANCED COMPOSITES - DESIGN, MANUFACTURE, AND ENGINEERING  -- CLASS IS IN SESSION --
Item: M106 DAMIAN CIANCI
4:00 PM - 7:00 PM Location: Washington Aerospace Training & Research Center  0110
Sessions: 20 M W 3008 100th ST SW Everett, WA 98204
6/2/2014 - 8/13/2014  
No class on 7/14 , 7/16